Tubular Film FFS Bagging Systems

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Tubular Form Fill Seal Series Bagging Machines

The Tubular Form, Fill, and Seal (FFS) bagging machine family has been designed to be reliable, simple, and cost effective, while offering many customization options.  Tubular FFS bagging offers advantages over premade bagging such as increased production speed, reduced per-bag cost, and increased flexibility in finished bag size. One Tubular FFS machine may produce several different bag sizes.

The entire Tubular FFS family of machines can accommodate a wide array of tubular film, producing pillow shaped or gusseted bags from as small as 20 pounds to as large as 110 pounds. Film may be pre-gusseted, or a gusset may be created in-line directly on the machine. This greatly reduces film shipping costs and halves film changeovers.

Tubular FFS is an ideal packaging solution for many different industries including petrochemical and plastic resins, agricultural, chemical, biomass, industrial manufacturing, pet food and livestock feed, and lawn and garden.  Products that may be packaged by these machines include resin pellets, wood pellets, salt, fertilizer, rocks and stone, chemicals, powders, spices and powders, dried foods, cement and slurries, and granular products.

Tubular FFS 2500 Mobile Packaging Machine Video Tubular FFS 1200 Biomass Packaging Video Form, Fill, and Seal Bagging machine on mobile platform with in-line gusseting device, corner sealers, product reclaiming system. Ideal packaging machine for multiple products. Form, Fill, and Seal Bagging machine for wood pellets with in-line perforation device, top seal cleaning system, and in-line gusseting unit.

Tubular FFS 1200 Atex Packaging Video Tubular FFS 1200 Mobile Packaging Machine Video Form, Fill, and Seal Bagging machine built according to Atex directive to bag explosive products. Form, Fill, and Seal Bagging machine on mobile platform built on track shuttle system. Ideal packaging machine for multiple products from different feeding locations.

Tubular FFS 1200 Auger Fed Demonstration Video Tubular FFS 1200 Vacuum Pack Demonstration Video Form, Fill, and Seal Bagging machine with vertical auger feeding and dust collection system. Ideal for powdery products. Form, Fill, and Seal Bagging machine with vacuum system to remove air from the bag during packaging.

Tubular FFS Featured Option: Automatic Reel Change Over Tubular FFS Featured Option: Vacuum Sealing System Detail Form, Fill, and Seal Bagging machine option: An extra film reel may be prepared in advance in order to ensure maximum production time and efficiency. Form, Fill, and Seal Bagging machine option: Vacuum system to remove air from the bag during packaging.

Ultra High Speed Tubular Form, Fill, and Seal Bagging Machine

  • Mechanical speed: 2,800 bags per hour
  • Filled bag volume: 10 - 80 Liters
  • Filled bag weight: 20 - 110 Pounds / 10 - 50 Kilograms
  • Packaging material: Thermosealable polyethylene tubular roll stock film, from 80 to 140 µm in thickness

The new Ultra High Speed Tubular Form Fill Seal bagging machine provides the ideal solution for the customer who requires the maximum speed and best industry technology available.  This packaging machine represents the next generation in tubular bagging technology.  Servo driven machine motion and an array of technological advancements allow the machine to reach the top industry production speed of 2,600 bags per hour. With increased speed and production capacity, the machine is still designed with the operator in mind. Open constuction and quick access to changeable parts minimize the time required for maintenance and increase production uptime.

Each Tubular FFS bagging machine comes complete with the most appropriate feeding and dosing system for each unique product and industry. A wide variety of accessories provide flexibility when packaging an immense range of products. Optional accessories include in-line gusset formation, mobile machine platform, corner sealers (K-Seal), and more.

Tubular FFS 2600 Demonstration Video Ultra High Speed Tubular FFS Machine

Standard High Speed Tubular Form, Fill, and Seal Bagging Machine

  • Mechanical speed: 2,400 bags per hour
  • Filled bag volume: 10 - 80 Liters
  • Filled bag weight: 20 - 110 Pounds / 10 - 50 Kilograms
  • Packaging material: Thermosealable polyethylene tubular roll stock film, from 80 to 160 µm in thickness

The Standard High Speed Tubular Form, Fill Seal  bagging machine is a robust, high speed tubular FFS machine that is designed to run 24 hours a day, 7 days a week at real time production speeds of 2,000 bags per hour.  It is a highly cost effective and reliable system, and it is built for quick and simple maintenance and change overs.  A large variety of accessories complete the machine making it suitable 
for many products.

Each Tubular FFS bagging machine comes complete with the most appropriate feeding and dosing system for each unique product and industry. A wide variety of system options provide flexibility when packaging an immense range of products. Optional accessories include in-line gusset formation, mobile machine platform, corner sealers (K-Seal), and more. The feeding and dosing systems may also be equipped with an optional deaeration device, creating the ideal environment to package powdery products.

Tubular FFS 2000 Demonstration Video Tubular FFS 2000 Demonstration Video Form Fill Seal Bagging machine for Urea. Ideal packaging machine for corrosive products. Wash-Down Bagging Machine with Automatic Reel Change and Dual Feeding with Changeover.

Entry-Level Tubular Form, Fill, and Seal Bagging Machine

  • Mechanical speed: 1,400 bags per hour
  • Filled bag volume: 10 - 80 Liters
  • Filled bag weight: 20 - 110 Pounds / 10 - 50 Kilograms
  • Packaging material: Thermosealable polyethylene tubular roll stock film, from 80 to 220 µm in thickness

This Tubular Form, Fill, and Seal bagging machine represents the entry level model of the Tubular FFS series. It's robust design creates a low maintenance and cost effective system without sacrificing quality or dependability. Actual production packaging speeds are designed to reach 1,200 bags per hour. It may be constructed in painted steel for cost savings, or may be constructed entirely in Stainless Steel to ensure a long machine life cycle, even in the harshest of environments.

Each Tubular FFS bagging machine comes complete with the most appropriate feeding and dosing system for each unique product and industry. A wide variety of system options provide flexibility when packaging an immense range of products. Optional accessories include in-line gusset formation, mobile machine platform, corner sealers (K-Seal), and more. The feeding and dosing systems may also be equipped with an optional deaeration device, creating the ideal environment to package powdery products.

Tubular FFS 1200 Demonstration Video Tubular FFS 1200 Demonstration Video Packing Machine for Rocks, Stones, and Construction Material Packing Machine for Pet Food

Tubular FFS 1200 Demonstration Video Packing Machine for Powder

Complete Bagging Line

In addition to stand alone Form, Fill, and Seal Tubular Bagging Machines, IMS Group USA provides complete automated packaging lines, from product feeding to finished pallets.  IMS can help simplify the automation purchasing process by offering a complete integrated production solution that is customized for your product, speed requirement, and working environment. Fully automated lines may include the following components:

 

  • Product Feeding and Dosing
  • Filling and Bagging Machines
  • Quality Control Equipment
  • Transport and Conveying
  • Palletizing
  • Stretch Hooding or Stretch Wrapping

IMS offers the following packaging components for your complete custom packing line:

FEEDING AND DOSING
  • Product Dosing by Weight
  • Product Dosing by Volume
  • Auger Feeding
  • Product Counters
QUALITY CONTROL
  • Check Weighers
  • X-Ray and Metal Detectors
  • Combination Machines - Check Weighing,
    Metal Detection, and X-Ray in One
  • Bag Rejection
  • Product Reclaim Stations
CONVEYORS AND PERIPHERALS
  • Transport and Conveyors
  • Bag Conditioning
  • In-Line Printing and Labeling
PALLETIZERS
  • Robotic Palletizers
  • Layer Palletizers
  • Gantry Style Palletizers
PALLET PROTECTION
  • Stretch Hooders
  • Stretch Wrappers
  • Shrink Hooders

VIDEOS


Tubular FFS Complete Packaging Line Tubular FFS Complete Packaging Line Packing Line with FFS Bagger, and Robot Palletizer, and Stretch Wrapper for Compound. Packing Line with FFS Bagger, Palletizer, and Stretch Wrapper for Resin Pellets


Tubular FFS Complete Packaging Line Tubular FFS Complete Packaging Line Packing Line with FFS Bagger, Palletizer, and Pallet Labeller for Resin Pellets. Bagging machine on mobile platform. Packing Line with FFS Bagger, Palletizer, and Stretch Hooder for Salt.

Tubular FFS Complete Packaging Line Tubular FFS Complete Packaging Line Packing Line with FFS Bagger, Palletizer, and Stretch Wrapper for Fertilizer Packing Line with FFS Bagger, and Robot Palletizer for Wood Pellets.

Get in touch today for a consultation.